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manufacturer · Automatisation / contrôle industriel

QCA Systems

Based in Delta · Colombie-Britannique · CA

FR|EN

QCA Systems is an engineering company specializing in automation, control, and electrical/instrumentation engineering solutions. With over 30 years of experience, it provides turnkey EIC (Electrical, Instrumentation, and Control) solutions for the mining, ports, infrastructure, and manufacturing sectors, focusing on open and integrated designs.

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About

For over 30 years, QCA Systems has specialized in systems engineering for heavy industries, including mining, ports and terminals, infrastructure, and sustainable manufacturing. The company offers turnkey EIC (Electrical, Instrumentation, and Control) solutions, from design to commissioning, including UL rated panel fabrication. Their approach involves taking ownership of system interoperability to ensure projects run smoothly, on time, and on budget. QCA Systems develops open and transparent solutions, allowing owners to remain in control and ensuring future scalability and maintainability. Their expertise covers a wide range of technologies, including PLC control systems from brands like Allen-Bradley/Rockwell, Siemens, and Modicon, as well as HMI/SCADA platforms such as Wonderware, FactoryTalk View, and iFix. The company also provides 24/7 support to ensure the continuity of its clients' operations.

Products

Collision Avoidance

Solution de système de contrôle conçue pour améliorer la sécurité et l'efficacité opérationnelle en prévenant les collisions entre les équipements lourds dans les terminaux et les sites miniers.

QCA Systems' Collision Avoidance system is a proven engineering solution that enhances safety at industrial sites. Designed for the demanding environments of ports and mines, this system integrates seamlessly with bulk material handling operations to prevent costly accidents involving large equipment like stacker-reclaimers. By using advanced control technologies, the solution ensures reliable interoperability between machines, reducing the risk of downtime and equipment damage. QCA Systems' approach focuses on creating open systems that allow site personnel to perform accurate fault-finding. This solution is essential for optimizing workflows, ensuring personnel safety, and maintaining high throughput in bulk material handling operations. By mitigating collision risks, companies can control costs and improve overall project performance.
The system is designed to integrate with heavy bulk material handling equipment, such as stacker-reclaimers and other mobile machinery common in ports and mines.
QCA Systems designs its solutions in an open and transparent fashion, which facilitates integration with existing control systems and allows site personnel to maintain control and perform diagnostics.

Stockyard Management

Une solution intégrée pour optimiser les parcs de stockage, améliorer les flux de matériaux et augmenter le débit dans les terminaux de vrac et les exploitations minières.

QCA Systems' Stockyard Management solution is designed to optimize bulk material handling in world-class mines and terminals. Drawing on over 30 years of experience, QCA implements control systems that ensure smooth, consistent material flows, a key factor in increasing throughput. This solution integrates with stockyard machinery like stackers and reclaimers to automate positioning, stockpile tracking, and material routing. The goal is to improve productivity and safety while providing full visibility into yard operations. QCA's approach ensures the solution is open and integrated, leaving the owner in full control for long-term maintainability and scalability. These systems are well-proven over many successful projects across the Americas, significantly improving operational efficiency.
The solution optimizes machinery control and material flows, ensuring smooth and consistent operation, which is essential for increasing the overall throughput of the terminal or mine.
Yes, stockyard management systems are designed to track materials, which is crucial for multi-product terminals to ensure accurate routing and inventory management.

Railcar Management

Systèmes de contrôle pour la gestion des opérations ferroviaires, y compris l'indexation, le positionnement et le contrôle des processus de chargement/déchargement pour maximiser l'efficacité.

QCA Systems' Railcar Management solutions are critical for bulk terminals and industrial sites that rely on rail transport. These systems automate and optimize the movement and processing of railcars, from arrival to departure. QCA's expertise includes designing complex systems like railcar indexers, which use multiple variable frequency drives (VFDs) in master-slave mode for precise control. For instance, QCA has designed a Rail Car Indexer System using seven 150HP VFDs. By automating these processes, companies can significantly increase throughput, reduce cycle times, and enhance safety. QCA's systems engineering approach ensures these solutions integrate seamlessly with other site systems, such as routing and stockyard management, for a fully streamlined operation.
QCA has proven experience designing railcar indexer systems, including a project that utilized seven 150HP Variable Frequency Drives (VFDs) operating in master-slave mode for precise control.

Routing Systems

Systèmes de contrôle automatisés qui gèrent le flux de matériaux en vrac à travers les convoyeurs et autres équipements pour assurer un acheminement précis de la source à la destination.

QCA Systems' Routing Systems are central to the efficiency of bulk handling operations. These intelligent control solutions manage the complex paths materials take through a facility, whether from a ship to a stockyard, or from a railcar to a processing line. Leveraging robust PLC programming and intuitive supervisory (SCADA) systems, QCA designs routing systems that optimize throughput, minimize downtime, and prevent cross-contamination in multi-product facilities. The company's systems engineering approach ensures the routing system is fully integrated with stockyard management and machine controls, providing an end-to-end solution. The open design allows for flexibility and easy adaptation to future changes in operational needs, future-proofing the client's investment.
The systems are designed to prevent cross-contamination by precisely managing material flows, which is critical for terminals that handle multiple types of bulk products.

Services

Automation & Control

Service complet d'automatisation et de contrôle, incluant la gestion de projet (PMI), la conception, la programmation PLC/HMI, la fabrication de panneaux (certifié UL) et la mise en service.

QCA Systems' Automation & Control service is a comprehensive offering that covers the entire project lifecycle, from initial assessment to commissioning and ongoing support. Using the Project Management Institute (PMI) methodology, their certified project managers ensure a balance of scope, time, cost, and quality. The process begins with detailed assessments to identify areas for improvement, followed by a design phase where functional specifications are developed. QCA has deep expertise in programming PLC platforms from major brands like Allen-Bradley/Rockwell, Siemens, and Modicon. They also develop intuitive Human-Machine Interfaces (HMI) on platforms such as Wonderware, FactoryTalk View, and GE iFix. As a UL rated shop, QCA designs and fabricates high-quality control panels. The commissioning phase is handled by experienced specialists to ensure projects start up on time and on budget.
QCA Systems has expertise with multiple PLC hardware platforms, including Allen-Bradley/Rockwell, Omron, Modicon/Unity, and Siemens.
Yes, QCA is a UL rated shop that designs and fabricates high-quality control panels designed for easy access and reduced installation time.

Bulk Material Handling

Services d'ingénierie spécialisés dans l'optimisation des machines et des flux de matériaux en vrac pour augmenter le débit et la sécurité dans les mines et les terminaux.

With over 30 years of practical experience, QCA Systems is an expert in Bulk Material Handling. Their services are aimed at achieving smooth, consistent control of machinery to maximize throughput. The company has a deep understanding of the unique operational and maintenance challenges in world-class mines and bulk terminals. Their expertise is proven through numerous successful projects that have improved safety and productivity across the Americas. QCA designs solutions for complex equipment, as demonstrated by their experience with high-power Variable Frequency Drive (VFD) applications for conveyors, bucketwheels, and slew systems. For example, they have designed conveyor systems with two 400HP VFDs in droop mode and bucketwheels with 500HP VFDs. This technical expertise ensures reliable and high-performing solutions for the most demanding applications.
QCA has designed numerous high-power VFD applications, including systems for conveyors up to 600HP, bucketwheels up to 500HP, and travel systems with multiple VFDs in droop or master-slave modes.

Electrical Engineering

Services d'ingénierie électrique incluant des évaluations de systèmes, la conception de schémas, la spécification de composants et la planification budgétaire pour des projets d'infrastructure.

QCA Systems' Electrical Engineering services are fundamental to ensuring the reliability and performance of industrial systems. Their process begins with detailed assessments to determine the current state of a client's systems. These assessments measure system load and capacity, ensure stable infrastructure, and identify data loss issues, thereby reducing risks associated with future expansion. The findings are presented in practical reports based on measured data. The subsequent design phase includes developing electrical drawings, specifying system components, evaluating products, and testing. QCA works closely with its clients to approve the budget and launch the project. This methodical approach ensures that the electrical engineering solutions are not only robust and reliable but also aligned with the client's financial and operational goals.
The assessments aim to determine the current state of systems, measure load and capacity, ensure stable infrastructure, and correct data loss issues to reduce risks before any expansion or upgrade.

Supervisory Control

Mise en œuvre de systèmes de supervision HMI et SCADA pour un retour d'information en temps réel, des alarmes proactives et des diagnostics sur diverses plateformes logicielles.

QCA Systems' Supervisory Control service focuses on creating efficient system interfaces, which are critical in modern manufacturing environments. They implement advanced supervisory HMI stations and SCADA solutions that give operators immediate feedback on all operating conditions. These systems enable maximum efficiency with proactive alarming and diagnostics accessible from any PC. QCA has experience implementing both stand-alone and global supervisory solutions, using practical and cost-effective topologies. They are proficient in technologies like client/server architectures, terminal server extensions, and web portals for remote access, allowing real-time operations and production data to be available to all departments. Their software expertise includes Wonderware (Application Server and InTouch), Rockwell FactoryTalk View (Machine and Site Edition), and GE iFix.
QCA has experience with a variety of software platforms, including Wonderware (Application Server and Intouch), Rockwell FactoryTalk View (Machine and Site Edition), and GE iFix.
Yes, QCA implements technologies such as web portals and terminal server extensions to allow for remote access to real-time operations and production data.

Industries served

  • Ports & Terminals
  • Mining
  • Infrastructure & Transportation
  • Sustainable Manufacturing

Certifications

  • UL rated shop

What sets us apart

  • Plus de 30 ans d'expérience dans l'ingénierie de systèmes pour l'industrie lourde.
  • Approche de solutions clés en main pour l'ingénierie Électrique, d'Instrumentation et de Contrôle (EIC).
  • Développement de solutions ouvertes et transparentes qui laissent le contrôle au propriétaire.
  • Prise en charge complète de l'interopérabilité des systèmes pour garantir le respect des délais et des budgets.
  • Atelier de fabrication de panneaux certifié UL.
  • Support technique disponible 24/7 via des forfaits de service.

Frequently asked questions

QCA Systems specializes in four main sectors: Ports & Terminals, Mining, Infrastructure & Transportation (including water treatment and rail transit), and Sustainable Manufacturing.
QCA Systems uses the methodology and best practices established by the Project Management Institute (PMI). Their certified managers handle projects through defined stages: initiation, planning, execution, control, and closing.
QCA Systems has expertise with Allen-Bradley/Rockwell, Siemens, and Modicon/Unity PLCs. For HMI/SCADA software, they work with Wonderware, Rockwell FactoryTalk View, and GE iFix.
Their philosophy is to develop solutions in an open and transparent fashion, which leaves the owner in control. This fosters system scalability, interoperability, and enables accurate fault-finding by site personnel.
Yes, QCA Systems offers 24/7 support packages. Their technicians can use remote access technology like VPN to look at a problem within minutes, providing peace of mind for round-the-clock operations.

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