Terma Canada — Terma develops and manufactures advanced aerostructures in composite and metal m

About

Terma specializes in the complete in-house manufacturing of advanced aerostructures. The company leverages cutting-edge capabilities in both composite and metal materials to produce high-quality components for extreme conditions, including parts for fighter jets, helicopters, and missiles. With all engineering, manufacturing, and testing processes conducted internally at its state-of-the-art facility in Denmark, Terma operates as an agile and low-risk supplier. Key offerings include Alternate Mission Equipment (AME), such as multi-mission pods and pylons. The production environment is paperless, operates within a NATO Secure framework, and is Six Sigma certified, emphasizing LEAN manufacturing principles. Terma's expertise is demonstrated through its contribution of over 70 different composite parts to the F-35 Joint Strike Fighter program. The company holds numerous critical certifications, including AS9100D, Nadcap for Composites and Non-Destructive Testing, and EASA Part 21 approvals for both production and design, ensuring compliance with the most stringent industry standards.

Products

Terma employee manufacturing aerostructures for the F-35.

Composite Aerostructures

Terma fabrique une large gamme d'aérostructures composites avancées pour les aéronefs militaires. Les produits incluent des bords d'attaque, des gouvernes, des composants de moteur, des panneaux de fuselage et plus de 70 pièces différentes pour le programme F-35.

Terma is a leader in composite aerostructures manufacturing, utilizing high-tech machinery and expert personnel. The company produces lightweight and durable components designed for optimal performance on fighter jets, helicopters, and spacecraft. The composite product portfolio includes leading edges, flight control surfaces, engine components, fuselage panels, in-flight opening doors, missile components, missionized pods, and tail skins. A significant part of this production is dedicated to the F-35 Joint Strike Fighter program, for which Terma supplies more than 70 distinct parts. Manufacturing processes include open-mold prepreg lay-up in a 3,000 m2 clean room and large autoclave capability. Every part undergoes rigorous testing to ensure maximum quality, supported by the Nadcap Composites accreditation.

Terma produces leading edges for fighter jets, flight control surfaces, engine components, fuselage panels, in-flight opening doors, missile components, missionized pods, and tail skins.

Terma supplies more than 70 different composite parts for the F-35 joint strike fighter, although the exact list of parts is not publicly detailed.

Lockheed Martin F 35 Lightning II in the air.

Metal Aerostructures (Pods & Pylons)

Terma produit des aérostructures métalliques de qualité militaire, y compris une large gamme de nacelles et de pylônes. L'entreprise utilise un usinage de précision avec des tolérances positives allant jusqu'à 0,001 pouce pour les avions de chasse, les hélicoptères et les missiles.

At its advanced metal machining facility, Terma manufactures military-grade metal aerostructures for a variety of airborne platforms. The product portfolio includes a wide range of pods and pylons, among other structural parts for fighter jets, other fixed-wing aircraft, helicopters, and missiles. The company's key capability is its precision milling, which can achieve positive tolerances down to 0.001”, enabling it to meet the most rigorous requirements from defense customers. These components are critical for weapon systems and mission equipment. The entire process, from machining to final surface treatment, is handled in-house, ensuring comprehensive quality control and production agility. Terma is a preferred partner for the F-16 and F-35 programs, modifying pods and pylons to match exact mission needs.

Terma is capable of precision milling with positive tolerances down to 0.001”.

Terma produces pods and pylons for fighter jets like the F-16 and F-35, as well as for other fixed-wing aircraft, helicopters, and missiles.

Alternate Mission Equipment (AME)

Terma développe et fabrique des Équipements de Mission Alternatifs (AME), y compris des nacelles multi-missions pour avions de chasse et des pylônes conçus sur mesure. Ces systèmes sont adaptés pour répondre aux exigences spécifiques des missions des forces aériennes et des maîtres d'œuvre.

Terma specializes in providing Alternate Mission Equipment (AME) that enhances the versatility of airborne platforms. Whether seeking a standard multi-mission pod for fighter jets or uniquely designed AME, Terma's pod and pylon manufacturing capabilities meet the most stringent requirements. The company has become a preferred partner for allied air forces and prime contractors by modifying pods and pylons to match the mission and exact needs of the warfighter. This expertise extends to various systems, including Electronic Warfare self-protection systems. Terma's AME is integrated on different airborne platforms, including the F-16 and F-35 strike fighter programs. The production of this composite and metal equipment occurs in a NATO Secure and paperless manufacturing environment, ensuring both security and efficiency.

Alternate Mission Equipment (AME) refers to hardware, such as pods or pylons, that can be added or modified on an aircraft to enable it to perform specific missions or carry additional payloads, like electronic warfare systems.

Services

Non-Destructive Testing (NDT)

Terma fournit des services internes d'Essais Non Destructifs (END) pour toutes ses aérostructures afin de garantir une qualité et une sécurité maximales. Ce service comprend des tests méticuleux de débris d'objets étrangers (FOD).

Quality and safety are paramount in aerostructure manufacturing, which is why Terma has invested in a complete in-house Non-Destructive Testing (NDT) facility. All aerostructures undergo meticulous Foreign Object Debris (FOD) testing to ensure maximum quality. The state-of-the-art facility is equipped with x-ray and ultrasonic technologies, allowing for thorough inspection of both composite and metal components without causing damage. This process ensures that aircraft remain safe when pushed to the limit. The ability to conduct this critical testing in-house makes Terma an agile, low-risk supplier, reducing lead times and ensuring consistent quality control. Furthermore, Terma's Non-Destructive Testing facility is Nadcap accredited, a globally recognized standard for special processes in the aerospace industry.

Terma uses state-of-the-art x-ray and ultrasonic non-destructive testing facilities to inspect its aerostructures.

Yes, Terma holds a Nadcap accreditation for Non-Destructive Testing.

Advanced Paint and Surface Treatment

Terma exploite des installations internes pour la peinture avancée et le traitement de surface des pièces composites et métalliques. Cela permet aux composants de quitter l'usine entièrement finis, avec toutes les approbations nécessaires.

To provide a truly complete manufacturing solution, Terma integrates painting and surface treatment facilities within its factory in Denmark. This in-house capability allows all composite and metal parts to depart the factory fully completed, streamlining the supply chain for customers. The company holds all necessary approvals and process authentications to perform a wide range of treatments. Capabilities include AMS-2770 heat treatment, Chromic Acid Anodizing, organic finishes, salt spray testing, and Alodine 600 and 1200S of aluminum, among much more. Having these specialized services in-house not only ensures end-to-end quality control but also enhances agility and reduces lead times, positioning Terma as a low-risk, efficient supplier for aerospace and defense prime contractors.

Terma's capabilities include AMS-2770 heat treatment, Chromic Acid Anodizing, organic finishes, salt spray testing, and Alodine 600 and 1200S of aluminum.

Terma employee working in electronics manufacturing.

Electronic Manufacturing Services (EMS)

Terma fournit des services de fabrication électronique (EMS) pour les secteurs militaire et aérospatial. L'entreprise produit des équipements électroniques à haute efficacité et haute fréquence dans son usine ultramoderne.

Beyond aerostructures, Terma provides specialized Electronic Manufacturing Services (EMS) recognized for their military and aerospace capabilities. At its state-of-the-art EMS facility, the company produces high-efficiency and high-frequency electronic equipment. These services are distinct from aerostructures manufacturing but complement Terma's overall offering to the defense industry. The expertise in electronics manufacturing is crucial for integrating electronic components into complex systems, such as missionized pods and electronic warfare systems. By offering these capabilities, Terma positions itself as a versatile partner capable of handling both the structural and electronic aspects of advanced airborne systems. This dual expertise allows for seamless integration and enhanced reliability for demanding military and aerospace platforms.

Terma manufactures high-efficiency and high-frequency electronic equipment, which is recognized for its military and aerospace capabilities.

Industries served

Aerospace
Defense
Military

Certifications

AS9100D / ISO 9001
EASA Part 21 G Production Organization Approval
Nadcap Non-Destructive Testing
Nadcap Composites Certificate of Accreditation
MAA-NLD-A-21-002
EASA Part 21 J Design Organization Approval
AQAP 2110 Certificate

What sets us apart

Complete in-house capabilities (engineering, manufacturing, testing, surface treatment)
Agile, low-risk supplier
Paperless and LEAN production (Six Sigma certified)
Experience in a NATO Secure manufacturing environment
Dual expertise in advanced composite and metal materials
Design for durability and lightness
Proven partner on major programs like the F-35 and F-16

Frequently asked questions

Based on the provided content, Terma's state-of-the-art aerostructure manufacturing facility is located in Denmark.

Terma holds several key certifications, including AS9100D, EASA Part 21 G and J, AQAP 2110, and Nadcap accreditations for Composites and Non-Destructive Testing.

Yes, Terma handles all engineering, manufacturing, testing, painting, and surface treatment processes in-house, positioning itself as an agile, low-risk supplier.

The text explicitly mentions Terma is a partner for the F-16 and F-35 strike fighter programs, supplying more than 70 different parts for the F-35.

Terma ensures quality through meticulous Foreign Object Debris (FOD) testing and Nadcap-accredited Non-Destructive Testing (x-ray and ultrasonic), as well as adherence to AS9100D certification and Six Sigma certified LEAN production processes.